Where safety meets growth

LBC operates terminals worldwide, of which three terminals in Europe, one in Rotterdam and two in Antwerp and is growing fast, with plans in Vlissingen and ambitions around low-carbon fuels. Growth and sustainability matter, but without safety that’s rock-solid and repeatable, nothing else does.

 

Before: every site, it’s own way

For years, each terminal ran on paper with locally grown templates and habits shaped by the local HSSEQ department. The checks existed, but depth, order, and documentation varied by site; audits meant chasing versions, and comparing terminals meant anecdotes rather than data.

Koen Van Aelst, IT project manager at LBC, puts it this way:

“We felt a clear need for alignment, bringing three terminals onto one way of working.”

To turn that into action, LBC worked with an external consultant to facilitate agreement across the three terminals as part of a broader safety maturity push. The consultant’s role was to convene the sites, surface practical differences (size, responsibilities, ways of working, even how Dynamics 365 is used), and help the teams articulate shared objectives and a common way of working. As the implementation team explained, the hesitation wasn’t about ‘winning’ between sites, it was about habit: “we’re used to doing it this way.” He spent time sitting with each team, listening to objectives and constraints, and through conversation finding a version that worked for all three terminals. Throughout, the skeleton team kept the shopfloor at the centre of discussions so operators would own the process; Unite-X then configured the digital workflows to reflect those alignment decisions, without imposing a one-size-fits-all template. The result is not just digitization, but a shared language of safety that the frontline can own, measure, and keep improving.

 

Principle first: the people who do the work own the system

Ilja Siebert (HSSEQ/CSR) and Koen (IT) were matter of fact about their core belief: the frontline must own the tool.

They use it every day, it has to be their system. It’s only our task to make it workable & harmonize SOP to assure it is recognisable whatever site you go and language is common” – Ilja

Key users make or break a project, so they chose the tool.” – Koen

3 sites

12 weeks to implement

105 active users

5000 permits per year

Choosing proven tech, not experiments

LBC’s shortlist focused on experienced suppliers with proven tech, not co-building a platform and hoping for the best. After many demos, the skeleton team handed the finalists to the terminals. The key users, the people who actually issue permits, picked Unite-X because it felt straightforward and least complex to learn. Also Permit-to-Work and LoToTo live together in one enforced flow within one tool is a huge benefit for LBC.

 

The timeline surprise:

8 weeks is our normal, 12 weeks fit LBC’s reality

In Unite-X projects, 8 weeks is standard. LBC’s reaction? Shock. Not because they were slow, but because they were implementing three terminals, moving from paper to digital and deliberately investing in alignment and safety culture. All at once.

So, the plan shifted, 12 weeks instead of 8. This way they could keep operations running while freeing the same people to design and test the new way of working.

Terminal management nearly fell off their chairs: how can it be that fast and still be good?” Koen shares.

 

How we worked together

Kaizen-style sessions with key users shaped real-world configuration.

We iterated on one terminal, then replicated and localized for the others. Training stayed light because the people who shaped the setup were the ones bringing colleagues along. A steady key user group turns feedback into quick improvements.

 

What changed on the floor

  • Digital checks were put in place, especially crucial under time pressure
  • Comparing terminals is now straightforward; if a process slows, the data shows where and why
  • Safety knowledge is shifting to where it belongs: the shopfloor

Safety doesn’t sit with a few specialists; it’s owned by the people doing the work. It’s our task to make it workable & harmonize standards where possible to assure it recognisable whatever site you go and the language is common”  – Ilja

 

IT at the table from day one

Koen’s role mattered: IT wasn’t pushing a tool; IT explained the why of digitization and kept the architecture clean. An ERP (Dynamics 365) interface is prepared in test, and PlantMaps plus SIMOPS are on the roadmap so teams can see concurrent work in tight spaces. This isn’t an IT project; it’s an operations project that IT made sturdier and smarter.

 

Consultant’s view

Our colleague John Vos, delighted that the team enjoyed the collaboration, calls this one of his favourite recent projects. The challenge of combining information from three terminals, and LBC Group’s ambitions and professionalism, made it extra special.

“During the Kaizens, we realized there were significant differences across the three sites partly due to organizational size, and partly due to how their asset maintenance systems (Dynamics 365) were used. Some internal codings and agreements hadn’t been implemented consistently everywhere. That meant we needed ‘tailoring,’ which impacted the go-live planning for both PTW and especially the LoToTo modules across the three sites.
We handled that tailoring in close coordination with the project sponsor, lately Ilja Siebert the coordinating project lead across the three sites, Koen van Aelst, and the local project leads.”
– John Vos, Consultant

 

The language of safety shared

Under new ownership and with clear sustainability ambitions, LBC is growing and doing so by aligning how everyday safety actually works. The real change isn’t paper to digital; it’s everyone speaking the same language of safety, owned by the people closest to the work, supported by IT, and guided by Group HSSEQ. That’s how you protect people, keep things workable and minimise delay.

Curious what Unite-X
can do for your plant?

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Our experts will showcase the system architecture and explain how Unite-X enables your company to operate at a higher HSE level.

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Nouryon is a worldwide leader in manufacturing everyday products, such as personal care, cleaning goods, paints and coatings, agriculture and food, pharmaceuticals, and building products.  Nouryon and Unite-X have been partners for many years.

Within Nouryon’s processes, Unite-X focusses on aligning safety and efficiency. This includes challenges such as alignment between departments’ KPI’s.

Instead of different departments aiming to accomplish either production optimalization or zero incidents, smart KPI’s make sure that departments strengthen each other’s goals, resulting in Operational Safety Excellence: the optimal balance between production efficiency and safety levels.

This not only solves a large challenge for the HSE officer, it has proven to be successful on the work floor and for management goals.

Support Nouryon UniteX
Knowledgebase

By measuring downtime and safety classifications enables constant process evaluation and continuous improvement.

Nouryon:

“Combining the field of safety aspects with the field of operational- and production aspects, Unite-X is adding value to the goals of the departments of our organization.”

To achieve both safety and efficiency achievements, Unite-Permit to Work, CSE&E and Unite-LoToTo are implemented. Together, these solution focus on:

  • Reducing downtime
  • Increasing safety

To learn more about how to achieve Operational Safety excellence, please contact us here.

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can do for your plant?

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SABIC and Unite-X have been partners for over 10 years. In 2012 SABIC (Geleen, the Netherlands) implemented a site-wide shift handover procedure, combined with Unite-X’ (former iB&X) ShiftCliq software, the predecessor of Unite-Production Communication.

Initially, SABIC was searching for a program, but in Unite-X they have found not only the right tooling, also a smart way of thinking and a certain way of working, which SABIC sees as a huge bonus. Also, for SABIC it was very important to have only one solution for all their fully integrated connected plants.

The buy-in took place in October 2011, in February 2012 SABIC was able to do the vendor selection and in June the same year it was already time for the roll-outs and logistics. The cooperation resulted in a quick timeline where one plant after another received rapid implementation.

Pascal van Vlodrop (SABIC cluster shift supervisor Olefins 3/4):

 

“The trainings and roll-outs went really smooth, without any problems. When we talked to colleagues of other plants, they also confirmed everything went very smooth.
It was a very good decision to implement one shift book that all of our plants could use, now we are able to look into the shift books of our colleagues.”

 

SABIC states that their work has become a lot easier since they implemented the Unite-X solution. Now there is only one system that provides everyone with the right information. In the past there were five or six sources for all data, which led to opportunities for errors, but now nothing can be overseen, since one source for all data results in transparency and clear processes.

In the video you can see how SABIC perceived their partnership with Unite-X.

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DSM and Unite-X have a long story of cooperation. Unite-X has been collaborating with DSM on supporting the Life Saving Rules and improving safety results for more than ten years now.

The cooperation started with the implementation of the Unite-Permit to Work on a small number of sites and developed into a global rollout of Permit to Work and LoToTo in 2016.

DSM has decided that the solution of Unite-X was compliant with their criteria and would support them in achieving their goals of spreading a global safety standard both in functionality and implementation requirements.

Herman Bruns, Corporate SHE Expert at DSM, gives more detail on the various aspects of a global implementation. Watch the video ->

In 2017, the implementation of Unite-Permit to Work was mentioned in DSM’s integrated annual 2017 year report.

One year later, in 2018, DSM stated:

“After successful implementation at several sites in Europe and the US, DSM Operations & Responsible Care asked Sourcing to negotiate a global contract for the implementation of Permit to Work and LoToTo by iB&X. DSM Sourcing Europe advocated this tool to improve contractor safety and improve efficiency in work planning at the Europe production sites. iB&X adapted their way of implementing and reporting to also report on improved efficiency.”

In 2021 DSM honored Unite-X (former iB&X) with the Indirect Best Overall Supplier Award. It was awarded in the category: Of best overall supplier indirect sourcing within technical goods and services.

DSM highlighted the technical support provided in 2021, that led to the implementation of a standardized digital work permitting tool and procedures. “This secured a safe working environment for our own people and for our contractors’ employees, while at the same time optimizing the work and the planning process and reducing costs.” commented DSM.

Barbro Stalbrink, director of Unite-X, with the Award of DSM ->

In 2023, cooperation continues, bringing global safety awareness of DSM-Firmenich teams across the globe to a new level of Operational Safety Excellence.

The global implementation of the Permit to Work and the LoToTo process delivers measurable improvements to DSM’s safety track record. Building and implementing a global standard for Permit to Work allows DSM to compare, share, learn, and improve, supporting the continuous improvement cycle.

Moreover, teams successfully adapt corporate initiatives while supporting local specifics and customs, uniting around achieving maximum safety and efficiency.

Support DSM UniteX

“This supplier embodies what we look for in a true partnership and sets the standard for what we would like all of our suppliers to achieve.

iB&X has supported DEM and DPM with strategic alignment, achieved through collaboration both commercially and technically and played a key role in improving safety at our sites.

We would like to congratulate you on this award. And thank you for being a true pleasure for our team to work with. We are really looking forward to our journey together.”

Aneth Boozer
Vice President DSM Indirect Procurement

Curious what Unite-X
can do for your plant?

We can give you a remote demo

Our experts will showcase the system architecture and explain how Unite-X enables your company to operate at a higher HSE level.

They will provide you with all necessary documentation and guide you through the stages of realizing your ambitions within your organization, business unit or plant.

Get in touch

Please leave your contact details through or form, and we will get back to you soon.

  • Recaptcha helps us identify you as a human individual instead of a robot. Thanks for ticking the box!